Superconducting  Wire

Carrying 100 Times More Current Than Copper Wire in Use Today

What is Superconductivity?

Superconductivity is a phenomenon where some materials exhibit no electrical resistance below certain cryogenic temperatures.

Superconducting Wire

Superconducting wire is made of superconducting materials which, when cooled below its transition temperature, has zero electrical resistance (see the image to the right). Often the superconductor is in filament form or on a flat metal substrate encapsulated in a copper or aluminum matrix that carries the current should the superconductor quench (rise above critical temperature) for any reason.

High Temperature Superconducting (HTS) Wire

There are two well-recognized types of high temperature superconducting wire: BSCCO, known as first generation (1G) wire, and ReBCO, known as second generation (2G) wire. ReBCO stands for “Rare earth - Barium - Copper Oxide” for the superconducting compound. BSCCO stands for “Bismuth - Strontium - Calcium - Copper - Oxygen." Each of these processes has been refined over 20 years time and each type of coated conductor has trade-offs. The driving element that classifies each is operating temperature. Most importantly, by significantly reducing the overall system operating temperature HTS device manufacturers can realize power output increases in the magnitude of 10X.

Second Generation (2G) HTS Wire

A majority of superconducting wire manufacturers are migrating to new Second Generation (2G) HTS materials utilizing Rare Earth, Barium-Copper-Oxide (ReBCO) compounds. 2G HTS materials are recognized as a superior superconductor by offering better performance in a magnetic field and improved mechanical properties - all at lower cost.

HTS wire manufactured with 2G HTS technology now surpasses 1G wire in electrical performance but at higher cost. Few Rare Earth compounds are recognized as 2G HTS materials options. The industry currently uses a varying of Rare Earth compounds (Yttrium, Samarium, Neodymium, Gadolinium) with Barium-Copper-Oxide (ReBCO) as the choice materials for HTS wire and HTS devices. Extensive 2G HTS wire technology R&D, pilot production and manufacturing scaling efforts are underway.

2G HTS wire offers additional benefits with its unique properties:

  • Unmatched critical current capacity
  • Increased in-field performance
  • Significant cost advantages
  • 2G HTS devices are needed today to solve critical challenges in the power grid
  • Increase power capacity
  • Increase efficiency
  • Reduce size, weight and footprint
  • Improve utilization of assets

Medium Temperature Superconducting (MTS) Wire 

HTS wire types using a Magnesium di-Boride (MgB) based process are usually produced by reaction of fine Magnesium and Boron powders, thoroughly mixed together and heated at a temperature around or above the melting point of pure Magnesium (> 600 °C).

MgB2 wires and tapes are therefore realized by means of the so-called Powder-In-Tube method (PIT). Thanks to the higher operating temperatures, MgB2 systems can be cooled by modern cryocooling devices. The main competing advantages for MgB2 based HTS wire manufacturing are low cost raw materials and relatively simple deposition techniques.

In contrast, MgB2’s low critical temperature (Tc) of 30 Kelvin is limited to applications that operate at lower temperatures (20 K). Low cost continues to be the main driver for MgB2 wire manufacturers.

However, because of its relatively simple PIT deposition approach, many believe that MgB2 may in the near term better serve applications like electronics in the form of flexible flat ribbon cables and superconducting cavities for RF applications.

MgB2 is a superconducting wire alternative operating at 20K; a temperature between LTS (4K) and HTS (65K)

  • Primary focus for HTS motor and generator applications
  • Price and performance is very attractive
  • Performs very well in high magnetic fields
  • Must operate between 15K to 30K
  • Poor physical properties
  • Cooling costs are more expensive and less reliable than liquid nitrogen
  • Not practical for HTS cable application, although demonstrations are underway

Low Temperature Superconducting (LTS) Wire

Low Temperature Superconducting (LTS) technology, which operates at liquid helium temperatures (4 Kelvin), was discovered in 1911. This technology became commercially successful in the 1960’s when wire was made from LTS materials for use in superconducting electromagnets. LTS electromagnets create fields that are much stronger than conventional copper based electromagnets.

Notably, these state-of the-art LTS electromagnets enabled new technologies like Magnetic Resonance Imaging (MRI) and Nuclear Magnetic Resonance (NMR). LTS superconducting wire is manufactured with Niobium Titanium (Nb-Ti) or Niobium Tin (Nb3Sn) using a powder-in-tube process, embedded in a non-superconducting matrix, such as a silver alloy, somewhat similar to the way traditional wire of copper or aluminum is made. Though LTS wire can be manufactured at costs competitive with copper, LTS devices are very expensive due to the high cost of cryogenic cooling and their reliance on silver. As a result, LTS technology remains quite limited to niche and specialized applications (e.g. Hadron Collider).

In 1987, materials were discovered that exhibited superconducting properties at temperatures as high as 90 K. This class of materials was called High Temperature Superconductors or HTS. While this is still very cold, it was a significant breakthrough. These materials could now be cooled by liquid nitrogen which is much easier to work with, more readily available without supply issues and, most importantly, considerably cheaper than liquid helium.

This drastic cost reduction in cryogenic systems cost opened new opportunities for superconducting applications. HTS communication devices, Maglev transportation, superconducting power cable and superconducting motors and generators were now economically possible. As with LTS devices, many HTS devices used superconducting wire as a base technology.

Features of LTS:

  • Are designed only to operate at 4K – therefore limiting to motor, generator applications
  • Cooling cost and reliability key roadblock to market entry – liquid helium required for cooling (scarce resource)
  • LTS is in full production use in MRI devices and can be scaled to meet demand for new MRI/NMR devices
  • Good in-field performance and strength – 3T to 10T
  • Very cost competitive - excluding cooling costs
Quick Fact:
New, emerging, low cost and high performance superconducting technologies provide unique benefits targeting Smart Grid infrastructure improvements.

Superconducting Conductors

Superconductivity is a phenomenon where some materials exhibit no electrical resistance below certain cryogenic temperatures. For this reason, superconducting wire can carry more than one hundred times the current of an equivalent size of copper wire. Power devices using superconducting technologies benefit from up to 8% efficiency improvement, because they have zero resistance to direct current electricity. 

These attributes can translate into significant reductions of cost, size and weight for motors, generators and power cables. Superconducting technologies will play a crucial role in the electric power industry: from power generation (e.g. offshore superconducting wind turbine generators) to transmission and distribution (e.g. high power superconducting cables, superconducting fault current limiters (SFCL), superconducting magnetic energy storage (SMES) and superconducting transformers), to end use (e.g. superconducting industrial motors, generators and condensers and high-field magnets). 

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